For a large number of trade professionals, contractors, and fleet operators, a cargo van is a mobile shop and a continuation of the business. Protecting that investment is first achieved through the care of the van’s interior.
Van walls are constantly hit by moving tools, shifting boxes, and heavy equipment. Also, over time, damage from dents, scratches and moisture will add up, which will affect your van’s appearance and what you get for it when you try to sell it.
Cargo van wall liners help fix this problem. The walls of your van are protected, noise is reduced, and they contribute to the appearance of a clean and professional vehicle.
Why Install a Cargo Van Wall Liner?
A wall liner serves beyond just covering bare metal. It functions as a protective layer of insulation, which:
- Absorbs impacts from tools and cargo
- Prevents scratches, dents, and rust
- Reduces road noise and rattling
- Makes the van warmer in the winter and cooler in the summer by improving its insulation.
- Improves resale value with a clean interior
- Presents a professional image for clients and at job sites.
The benefits of wall liners outweigh the initial cost, especially for businesses that rely on their vans daily.
Key Factors to Consider Before Choosing a Wall Liner
Before you choose a material, think of how you use your van and what is most important to your business. Also note:
- Durability: Does it stand up to daily use?
- Weight: Lightweight materials improve fuel efficiency and payload capacity.
- Insulation: Important for temperature-critical items and comfort over long periods.
- Moisture Resistance: Protects the van from spill damage and rust.
- Cost: Better quality materials are more expensive, but they last longer.
- Type of Use: Commercial vehicles may have different needs than those of personal or light-duty use.
Common Materials Used for Cargo Van Wall Liners
Plywood Panels
Plywood is still an affordable choice. It goes up easily, is very customizable, and is popular in DIY projects. At the same time, it does add weight to the van and also tends to absorb moisture over time.
Best for: Budget-conscious users and DIY projects.
Plastic Panels (ABS, Polypropylene)
Plastic covers are easy to carry and can be shaped to fit certain types of vans. These protect simple things and are used a lot in original equipment manufacturing.
Best for: Commercial fleets and light-scale users that require a clean, easy-care solution.
Thermoformed Plastic Panels
Thermoformed plastic panels that fit perfectly into each van type. This makes the inside of the van look very clean and smooth.
Aside from being light, they can handle being exposed to water and chemicals and are very hard to damage, which makes them perfect for high-demand business use. Thermoformed panels install quickly, helping reduce labor costs in upfitting projects.
Best for: Fleet, tradesman, and service van walls that require durability and low maintenance.
Legend Fleet DuraTherm Wall Liners
Legend Fleet has designed DuraTherm wall liners for commercial cargo vans, which is a package of protection, insulation, and noise reduction.
Dual-coated in polypropylene outer skins that cover a fluted plastic core, it also has foam and film insulation. This design:
- Protects Your Van’s Interior: Prevent damage from dents, scratches, and daily shifts of cargo.
- Regulates Temperature: Acts as a climate screen, which means in summer the van stays cooler and in winter the temperature stays higher. This is very useful for temperature-sensitive tools and materials.
- Reduces Noise: Lowers the noise that traffic and goods make in the workplace.
- Saves Weight: Ultra-thin panels that preserve your van’s payload and fuel efficiency.
- Ensures Precision Fit: Panels that are cut and drilled to fit exactly to van models, which gives you a smooth installation and a professional look.
- Improves Safety & Compliance: Made to meet the standards of FMVSS302 and free of all harmful odors or VOCs.
Legend Fleet backs their DuraTherm products with a limited warranty that lasts a lifetime.
Best for: Tradespeople, contractors, and fleet managers that require premium commercial vans for protection, insulation and noise reduction.
Conclusion
Selecting the proper van upfitting equipment like wall liner material is a smart move for the long-term value of your van. Whether you’re protecting expensive tools, shipping fragile equipment, or just going for a professional look, a quality liner pays off in terms of durability and resale value.
While there are many choices out there, our focus is on Legend Fleet’s Duratherm panels, which we find to do an excellent job in terms of durability and insulating performance and are also very light in weight for the commercial-scale user.
Before you decide, think of how you use your van daily. The right one will help keep your business running smoothly and protect your investment for years to come.
Ready to Protect Your Van?
At Volition Components, we provide businesses and fleet owners the best in van interior solutions for durability, efficiency, and a professional look. If you are looking into a wall liner upgrade or have questions about what we offer, drop us a message.
Follow us on Instagram, LinkedIn, and YouTube for in-depth posts and van conversion tips!
Frequently Asked Questions
1. Can I install a cargo van wall liner myself?
Some linings, such as plywood or pre-molded plastic, are a do-it-yourself project if you have basic tools. As for the high-end systems like Duratherm, we recommend you go to a professional for the best fit and warranty coverage.
2. How long do cargo van wall liners last?
Plywood and basic plastic liners do well for 3 to 5 years in light use. For the premium products like Duratherm, we see over 10 years of performance even in heavy-duty commercial settings.
3. Do wall liners help regulate van temperature?
Yes. Insulated wall linings greatly reduce heat transfer and help maintain stable interior temperatures for people and temperature-sensitive cargo.